3D mattress, Elasticity & Breathable & Washable fabric

Textiles industry —— 3D mesh material

   Textiles industry, with many products in life are closely related, like mattresses, pillows, baby products and so on. In the present society, about products we may should pay more attention to environment protect, comfortable and health care not only price, style or brand. Of course the most important point is quality, and if you find the good and with strength factory, there will no problem in quality.

    Today I am here want to say the thing is why use 3D mesh material to make mattresses, pillows, car cushion, baby products, medical products and so on? In fact, we can use other materials to instead of it, like mattress, we can use spring, emulsion, coconut fibre and so on to make it.

    I think many people know about 3D mesh fabric, but still have some people think that 3D is a kind of 3D dimensions or 3D computer graphics. Yes, that right. Now I just move it into the textile industry. In the textile industry, it’s called 3D mesh or 3D spacer fabric, the reason is it looks like 3D dimensions, because of it three-dimension structure.

    It is a kind of high-elasticity, high-density knitting textile. Unlike traditional textile which is complanate, it is three-dimension structure. Its upper and lower side are meshes, and the middle is the unique X-90 structure made of polyester, giving it the outstanding support force,ventilation and washable functions. 

3D mesh’s raw material basically is polyester fibre, Polyester is a category of polymers that contain the ester functional group in their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in the cutin of plant cuticles, as well as synthetics through step-growth polymerization such as polybutyrate. [Form Wikipedia] Advantages of polyester fiber is pervious to light, be well ventilated, moisture-proof, tearing resistance and not easily deformed. Shortcomings of polyester fiber is poor melt resistance, hygroscopicity and permeability, but after weaving it into mesh fabric, the poor hygroscopicity and permeability has become it’s advantage. 3D mesh hollow three-dimensional structure make up for the problem of permeability. Coupled with poor moisture absorption of the material itself, make the 3D mesh the water flows for one second, washable and quick-drying. About poor melt resistance can add flame retardant to make up for the disadvantages.

    In addition to the above, polyester fiber after burning does not release harmful substances, but will be broken down into carbon dioxide and water. This is environmentally friendly and harmless. So if you are using the product is made of 3D mesh, and you don’t need it now or has reached the service life, you can burn it directly. Certainly you should in a safe place, to avoid causing greater trouble.

    It seem that my whole article is about the advantages of 3D mesh fabric. But in fact, each material has its own advantages and disadvantages. I can’t say the 3D mesh fabric is the best, but at least it’s a good choice.

Share from Wellcool Cushion Technology CO, LTD :  http://www.wellcool3d.com/industry/Textiles-industry-3D-mesh-material.shtml

Benefits of 3D pillow

3D pillows are 100% refers to the use of 3D stereoscopic fiber (commonly known as the 3D spacer fabric) made a new pillow, which overcomes the traditional pillow core material can not be cleaned, airtight, moisture-proof mildew and no defects, and the elastic support force and resistance to pressures have shown a strong advantage, is a breakthrough product. Double supporting 3D special care pillow can firmly support the people of the cervical spine, thus dispersing the cervical pressure, so that even patients with cervical spondylosis also be easy to sleep.

1.Ventilation, warm in winter and cool in summer

Reasons: hollow three-dimensional structure, double face mesh, six face ventilation, inside the hollow three-dimensional structure formed a layer of air micro circulation, summer human sleep up will feel dry, and winter is warm.
Benefits: take away the sweat and moisture, keep skin is not wet, and dry material contact surface, not frequent move.

2.  Gentle and considerate－－3D zero pressure 4800L/S.M2

Reason: in the middle by a million high elastic functional fibers through the "C" or "-90 X" cross support (40 fiber /cm2), the support is very delicate, is 800 times the spring bed.
Benefits: fit the human body skeleton curve, hold holding concave part, inclusive protruding parts, bring the practical consideration of feeling; contact with the head, cervical counter force to "0", does not produce blood circulation disorder, body fully relaxed, free from oppression, restful sleep comprehensively in order to release the pressure.

3.  Double mesh, ventilation humidity, washing drying

Reason: the use of functional fiber, not moisture, not easy to react with oil pollution.
Benefits: convenient washing, easy to dry; keep the material clean, not easy to breed bacteria, mites.

4. Environmental protection non-toxic

Reason: the functional fiber (modified polyester fiber), full combustion of carbon dioxide and water, 100% recycling, formaldehyde free and odor.
Benefits: no impact on the human body and the environment.

5. Easy to carry

Reason: the material itself hollow three-dimensional structure.
Benefits:easy to carry.

From Quanzhou Wellcool Cushion Technology CO, LTD. Official website: http://www.wellcool3d.com/

What is 3d mesh?

3D mesh, it is a kind of high-elasticity, high-density knitting textile. Unlike traditional textile which is complanate,it is three-dimention.

Its upper and lower side are meshes, and the middle is the unique X-90 structure made of polyester, giving it the outstanding support force, velitation and washable functions.

1. Pressure distribution: reduce 50%

3D mesh has millions points to support human body. There are about 40 support points within 1 cm2 and its support density is as 800 times as spring's. Support every point of the spine, prevent it from distortion.

2. Air permeability: 4800L/S.M2

The middle hollow structure, with upper and low mesh makes it ventilate in six sides. It is measured that the quantity of air passing through it in 1 second each m2 is 4800L.

3. Easy to wash and quick to dry

It is made of 100% polyester, which is hard to react with dirtiness. The unique middle hollow structure enable water to pass through easily.

4. Environment friendly

Wellcool 3D is approved by the national ministry of science and technology: "green nontoxic" "resource conservation" "international advanced new materials.

5. Easy to carry

3D can be roll, convenient to carry.

 From Quanzhou Wellcool Cushion Technology CO, LTD. Official website: http://www.wellcool3d.com/

3d mesh for 3d mattress--SF0520

The car cushion and ventilation system material--3D mesh

    3D mesh have some features a lot of people know. Like washable, breathable, high elasticity, strong support, moistureproof, anti static and so on. In addition, it made from 100% polyester, nontoxic. These characteristics make it widely used in various fields, also include automotive industry.

    Now in the automotive industry 3D mesh is the most used car cushion and ventilation system. Why the current automobile industry is more and more inclined to choose 3D mesh  to replace other materials? Firstly, 3D mesh made of 100% polyester, this material which has a very high strength and abrasion resistance. Secondly, it’s have high light fastness and heat resistance, melting point is 258~263 and softening point is 240. Thirdly, it’s moistureproof. In standard condition, regain is 0.4% .

    3D mesh have different mesh, thickness and soft hardness. Different thickness and soft hardness it’s support performance is not the same, and different mesh the air permeability also not the same. In the automotive industry 3D mesh selection generally pay attention to the following points:

    Car cushion: Used to car cushion, universal property will be relatively high. At present, a lot of 3d mesh can be used as cushion, it’s most important requirement is support stronger performance.

    Car ventilation system: 3D mesh’s thickness not too thick nor too thin, around 10mm will be more appropriate. And, the mesh should be a litter bigger to be able to better ventilation. At the same time, it’s also need support stronger performance.

From Quanzhou Wellcool Cushion Technolgy CO, LTD. Official website: http://www.wellcool3d.com/

Wellcool The King Story--SF0520 3D Mesh

SF0520 3D air mesh born at 2005 by Germany Karel Mayer Machine at Silk Road City: Quanzhou Wellcool. As the first child and princess, Wellcool have focus all of the love on this cut and smart baby. Under this care, Baby have grow up with smart, healthy, he become the king of 3D Fabric Kingdom at 2008.
king Full Name: SF0520-1200-205

The king of SF0520 3D mesh applications：Mattress, Pillow,Cushion, Car, Bag, Sofa, Bedding , Home Textile Upholstery,Medical, Military, Industry. 

But maybe there is more than this, it's potential is worth to our explore.

From Quanzhou Wellcool Cushion Technolgy CO, LTD. Official website: http://www.wellcool3d.com/

Hello. Wellcool wish you have a happy Dragon Boat Festival . Today is the Dragon Boat Festival of the Chinese lunar calendar in May 5th. According to the traditional says, the festival originated from the ancient Chinese an official Qu Yuan, he was a good and respected man, but due to a jealous officers framed. Since then in the imperial court was left out by the Emperor. Because unable to get the emperor's attention, Qu Yuan threw himself into the Miluo River in the case of depression. So Chinese will be in May 5th as a holiday to commemorate the Qu Yuan Festival. in the day, the most important activity is to eat rice dumplings and dragon boat racing.

Professional 3d mesh fabric, Wellcool experts will elaborate its medical function for you！

Professional 3d mesh fabric, Wellcool experts will elaborate its medical function for you!

3d mesh fabric have the character of moisture, radiating, washable, breathable, good durability, recycling use, non-toxic, no smell, etc. Those providing the ideal choice for the medical industry. In present, more and more medical industry use 3d mesh fabric to make medical Textiles. Like medical mattress, medical aid products, etc. 3D mesh fabric for the medical industry, the main advantage is:

1. 3D mesh fabric have the hollow three-dimensional structure, causes the air to circulate in the interior. For the patient who always lie in the bed or just finished operation, it can effectively disperse heat that can be used to prevent and treatment of bedsore;

2. It made of 100% polyester, can be washed directly, water that is over one second, convenient washing and disinfection, anti static. That is can improve the cleanliness of medical mattress and medical assistant products, effectively prevent bacterial and fungal infections and protects skin from contamination by liquid and particulate matter;

3. 3d mesh fabric have different hardness and resilience, use appropriate hardness to produce medical mattress, to reduce the pressure on the patient.

4. Can add flame retardant, to reduce the product Ignition point, that prevent dangerous incidents.

From Quanzhou Wellcool Cushion Technolgy CO, LTD. Official website: http://www.wellcool3d.com/

Application of 3D mesh fabric in various fields

What is 3d mesh fabric?
3d mesh fabric have tight and firm structure, and a variety of styles, good air permeability. During processing, you can add a variety of functions. Such as hygroscopic and sweat releasing, flame retardant. Since the 3d mesh fabric functions are more and more to be known and explored, its applications are increasingly widespread.
3d mesh fabric Application
1. Housewares 
3d mesh fabric used in household goods industry is mainly on the 3d mattress, 3d pillow, 3d cushion, 3d bed pad, 3d cleaning pad, 3d yoga mats and other products. The reason why  can be applied to these products and favored by consumers, because it has the following advantages:
⑴Unique support structure, is able to provide resilience based on the pressure in different parts of the body
⑵Warp 3d mesh fabric raw material generally is nylon, polyester, spandex, etc. Nontoxic, conducive to healthy living.
⑶Ease pressure, breathable, washable. Breaking the traditional mattresses, pillows can not be washed bottleneck. And three-dimensional hollow structure, so that the product has the effect of easing pressure and breathable
2.Baby Products
3d mesh fabric, non-toxic environmentally and friendly features, it is to give the baby the best care. 3d mesh fabric can be used to baby sleeping pad, pillow, stroller mat and other baby supplies. First, it washable, solved the baby bed-wetting problem. Second, six three-dimensional design of breathable anti-bacterial, anti-mite and anti-prickly heat. Third, one million support points and average bearing, to protect the healthy development of the baby spine.
3.Healthcare Supplies
3d mesh fabric in the healthcare industry, mainly used in medical mattress. Because of it own characteristics, like hygroscopic and sweat releasing, radiating and special support structure can make the pain reduced to the lowest point, and acting on the patient's pressure drop. While for long-term bedridden patients use 3d mattress can be used to prevent and treat bedsores.
4.Sports Protection
Hollow three-dimensional structure of 3d mesh fabric, can effectively buffer pressure. Different specifications of the 3d mesh fabric corresponding have different functions. It can be used to:
Sport protection: Sports protectors such as knee pads wrist and bracers. When people do exercise, can effectively protect the knees and wrists from being injured because of too much pressure .  
Army: In present of war in the Middle East and counter-terrorism Organizations activities, 3d mesh fabric can be used for security protection clothing.
Golf pad, lounge chair, backpacks and other so on.
5.Industrial
3d mesh fabric has a different thickness and hardness, therefore, there are different uses. Such as: 
Architecture: Can be used for cut off the heat and sound
Car: Cushion
Filtration: Air-conditioning filters, Air purifier filters, etc
Package: If something accidentally dropped or thrown hard, can effectively relieve the external pressure, avoid broken. It can be used for packing valuables

From Quanzhou Wellcool Cushion Technolgy CO, LTD. Official website: http://www.wellcool3d.com/